Arc Flash Hazards: Prevention and the Role of VeriSafe AVT in Electrical Safety

— Published on 03 Sep 2024


Arc Flash Hazard

Exposure to electricity continues to be a leading cause of injury and death among workers. Why so?

One of the leading causes of fatal and non-fatal electrical injuries are contacts with exposed wiring, or other electrical components during installation, maintenance, and repair works, that results in arc flash event. Primary injuries include electrical shock, thermal burns, or a combination of both.

What is an Arc Flash?

In the simplest terms, arc flash is the energy release that occurs during an electrical fault when current flows through the air between two live conductors, causing a short circuit.

In a residential setting, an arc flash usually produces little more than a brief flash of light before extinguishing itself harmlessly.

However, voltages and currents tend to be significantly higher in an industrial setting, so electrical faults typically release far more energy. An industrial arc flash occurrences routinely produces a powerful explosion marked by high heat, toxic fumes, blinding light, deafening noise and massive pressure waves.


Cause of Arc Flash

What is the cause of an Arc Flash?

The main cause is usually an accidental short circuit in the electrical phases. Other causes can be attributed to:

  • Equipment failure
  • Loose connections and exposed live parts
  • Use of incorrect tools
  • Human error and carelessness
  • Dust
  • Corrosion

According to Article 1001 of the National Fire Protection Association's NFPA 70E, arc flashes are prone to happen in instances where electrical equipment features exposed components or when individuals are engaging with enclosed equipment.​ An accidental contact with energized electrical parts can also initiate the arc flash and arc blast.

After de-energizing equipment and performing the necessary lockout/tagout steps, workers should treat the equipment as if it is still energized until proven otherwise. Verifying the absence of voltage is essential for laying a solid groundwork for an electrical safety program.


Reference from ANSI Z10-2012 Safety Standards, Occupational Health and Safety Management Systems
Reference from ANSI Z10-2012 Safety Standards, Occupational Health and Safety Management Systems.

How to mitigate Arc Flash to reduce the risk of electrical hazards?​

The Occupational Health and Safety Management Systems - ANSI Z10-2012 Safety Standards2 released a hierarchy of arc flash mitigation controls, as shown. Among the six types of mitigation control methods, "Elimination" takes precedence, which essentially involves disconnecting the circuit from its source and confirming the absence of voltage.

Equipment De-energization

Exposure to electricity continues to be a leading cause of injury and death among workers. Why so?

Traditionally, ensuring equipment de-energization involves employing a portable hand-held voltage test instrument. However, the latest edition of NFPA 70E introduces an alternative option: the use of a suitably rated permanently mounted test device to confirm the absence of voltage in conductors or circuit parts at work sites.

Permanently mounted test devices known as Absence of Voltage Testers (AVTs) are specifically designed for this purpose. The standards and requirements for AVTs are detailed in UL1436 standard3, as specified in NFPA 70E 120.5 (7) Exception 1.

Panduit VeriSafe AVT has the following features

Introducing the Panduit VeriSafe AVT: A Groundbreaking Solution for Voltage Verification in Electrical Enclosures

Panduit VeriSafe Absence of Voltage Tester (AVT) is the first absence of voltage tester listed to UL1436 standards, designed specifically to verify the absence of voltage in electrical enclosures.

Installed in the enclosure, Panduit VeriSafe AVT has the following features:

  • Test without exposure to open panels
  • Test phase-to-phase and phase-to-ground for AC and DC voltage
  • Self-contained; no need for additional meters, tools, or voltage source
  • Built-in pre-/post-verification test
  • Automated test sequence reduces procedure time, complexity & human error
  • Provides visual alert to abnormal power conditions through active indicators
  • Supports compliance with NFPA 70E-2018 Article 120.5
  • Rated safety integrity level (SIL) 3 per IEC 61508 standard4

In conclusion, workers have developed confidence over decades in using portable testing instruments, and transitioning to the innovative approach of testing voltage absence with a device installed at the door will require an adjustment period.

As time progresses, workers will also develop confidence in the protection provided by the Verisafe AVT installed at the door, as it verifies voltage absence with the simple push of a button.

Ultimately, the VeriSafe AVT plays a crucial role in ensuring the absence of voltage before workers access potentially hazardous electrical equipment. Its implementation not only enhances safety and efficiency but also complements existing lockout/tagout programs, further safeguarding workers in their daily tasks.

Visit http://www.panduit.com/verisafe for more information.


Reference:

  • 1 NFPA 70E®, Standard for Electrical Safety in the Workplace®
  • 2 ANSI/ASSE Z10-2012 (R2017) - Occupational Health And Safety Management Systems
  • 3 UL1436 - Standard for Outlet Circuit Testers and Similar Indicating Devices.
  • 4 IEC 61508 - Functional safety of electrical/electronic/programmable electronic safety-related systems
  • 5 White Paper on VeriSafe™ – Safely Testing for Absence of Voltage, Panduit Corp. © 2018
  • 6 White paper on arc flash mitigation strategies, Document Number 1910DB1402, Schneider Electric Engineering Services


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